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Wire Arc Additive Manufacturing (WAAM) - Brisbane

  • DPAC
  • Jul 28, 2024
  • 2 min read

A robotic welding system utilising Wire Arc Additive Manufacturing (WAAM) technology can significantly benefit mining, oil and gas companies in various ways:

  1. Customisation and Prototyping: WAAM allows for the creation of customised metal parts and prototypes. Oil and gas companies often require unique components for equipment or structures; WAAM enables the rapid production of these specialised parts with precise specifications.

  2. Repair and Maintenance: Oil and gas facilities often face wear and tear, requiring frequent maintenance and repairs. WAAM-enabled robotic welding systems can quickly repair damaged components, reducing downtime and minimising the need for replacement parts.

  3. Cost Efficiency: By utilising WAAM technology, companies can reduce material waste and lower production costs. It enables the use of less expensive raw materials and reduces the need for extensive machining or tooling.

  4. Complex Geometry Fabrication: Some oil and gas equipment requires complex geometries that are challenging to produce using traditional manufacturing methods. WAAM technology allows for the creation of intricate shapes and structures, improving the efficiency and performance of these components.

  5. Improved Material Properties: WAAM can offer improved material properties through controlled deposition, leading to enhanced strength, durability, and corrosion resistance of fabricated parts. This is crucial in the harsh and corrosive environments often encountered in the oil and gas industry.

  6. On-site Fabrication: Robotic welding systems can be deployed on-site, enabling companies to fabricate parts directly at the location where they're needed. This reduces transportation costs and logistics challenges associated with acquiring specialised parts from external suppliers.

  7. Reduced Lead Times: WAAM-based robotic systems can significantly reduce lead times for manufacturing components. This agility allows oil and gas companies to respond promptly to operational demands, minimising delays in production or repairs.

  8. Quality Control and Consistency: Automation through robotic systems ensures precise and consistent welding, reducing human error and enhancing the overall quality of fabricated parts. This consistency is critical for ensuring the safety and reliability of equipment used in oil and gas operations.

  9. Adaptability and Scalability: WAAM systems are adaptable and scalable, capable of accommodating changes in design requirements or production volumes. This flexibility is advantageous for oil and gas companies that may need to adjust their operations in response to market demands or technological advancements.

  10. Compliance and Safety: WAAM technology, with its precision and consistency, helps meet stringent industry standards and regulatory compliance requirements. Moreover, robotic systems reduce the exposure of human workers to hazardous environments, contributing to improved safety in the workplace.

In summary, a robotic welding system employing WAAM technology offers mining, oil and gas companies numerous advantages, including customisation, cost efficiency, enhanced material properties, and improved efficiency in fabrication, repair, and maintenance of critical components used in their operations. Robot welding servicing areas between Brisbane and the Gold Coast, Queensland but also servicing Australia wide.

 
 
 

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